Stainless Steel Mixing Tank | Double Jacketed & Electrically Heated Processing Vessels
- Brand: Weishu (WS)
- Raw Materials: SUS304/SUS316L
- Certification: ISO9001/CE
- Minimum Order Quantity: 1 Set
- Jacket Type: Double-walled Full Jacket / Insulation Layer
Our Stainless Steel Mixing Tank with a Double Jacketed Processing Vessel design is engineered to meet these exacting demands. By integrating an advanced electric heating agitator tank system, we provide a self-contained thermal solution that eliminates the need for external steam boilers. This makes it an ideal choice for facilities looking for a compact, high-efficiency, and easily controllable heating and mixing environment.
Technical Specifications
Every double jacketed processing vessel we manufacture is built to rigorous industrial standards, ensuring long-term reliability in heavy-duty production cycles.
| Feature | Specifications & Standards |
| Material Construction | SUS304 / SUS316L (Product contact surfaces) |
| Jacket Type | Double-walled Full Jacket / Insulation Layer |
| Temperature Range | Ambient to 150°C (Customizable up to 300°C) |
| Agitator Design | Frame Scraper / Anchor with PTFE Scrapers |
| Working Pressure | Atmospheric or Pressure-rated (Customizable) |
| Motor Power | 1.1kW – 30kW (VFD Speed Control) |
Features and Advantages
- Advanced Thermal Engineering: The “Double Jacket” design utilizes a high-efficiency heat transfer medium (oil or water) to ensure a uniform temperature across the internal vessel wall. This prevents “hot spots” that can cause localized scorching or scale buildup on the inner lining.
- Integrated Electric Heating System: Unlike steam-heated units, our electric heating agitator tank offers complete independence from centralized boiler systems. It is easier to install, requires less maintenance, and provides rapid thermal response times.
- Precision PID Temperature Control: Integrated with a digital PID controller, the system maintains temperature stability within ±1°C. This level of accuracy is essential for consistent batch quality in chemical and food-grade applications.
- High-Viscosity Scraper Agitation: For products like thick sauces or lotions, our agitators feature PTFE (Teflon) scrapers that continuously clean the inner walls. This ensures maximum heat transfer and prevents material adhesion.
- Safety-First Design: Each vessel includes an outer insulation layer to keep the exterior cool to the touch, alongside standard safety valves and emergency shut-off protocols.
Applications
Engineered for versatility, our jacketed vessels provide high-performance solutions across various high-viscosity processing sectors:
- Food & Confectionery: Ideal for sugar melting, chocolate tempering, syrup boiling, and specialized sauce blending (e.g., mayonnaise or ketchup).
- Cosmetics & Personal Care: The preferred choice for the production of lotions, creams, shampoos, and conditioners where precise emulsion temperatures are required.
- Chemical & Pharma: Suitable for blending high-purity chemical reagents, resins, and pharmaceutical ointments that demand strict thermal regulation.
Why Choose Weishu Stainless Steel Mixing Tank?
A reliable partner understands that industrial manufacturing is as much about technical compliance as it is about engineering excellence. Weishu specializes in bridging the gap between complex thermodynamics and robust mechanical design.
We deliver more than just a stainless steel mixing tank; we provide a fully integrated processing solution. From the initial stress analysis of the jacketed walls to the final calibration of the PID sensors, our engineering team ensures your vessel arrives ready for immediate, high-uptime operation. Our focus on high-tier SUS304/316L materials ensures your equipment withstands the test of both time and aggressive chemical environments.
FAQ
Q: What are the main benefits of Weishu’s electric heating over steam heating?
A: Weishu electric heating systems are easier to install and offer more precise temperature control for small-to-medium batches. They eliminate the high capital cost of steam boilers and the risks associated with high-pressure steam lines.
Q: Can Weishu customize the scraper agitator for highly adhesive materials?
A: Absolutely. We design custom PTFE scraper configurations to ensure 100% wall coverage, which is essential for maximizing heat exchange and ensuring consistent product homogeneity.
Q: Does Weishu provide VFDs for controlling agitation speed?
A: Yes. Every Weishu electric heating agitator tank can be equipped with a Variable Frequency Drive (VFD), allowing you to adjust the mixing intensity based on the specific viscosity of your product at different temperature stages.