Industrial Plate Pasteurization System (High Capacity)
- Brand: Weishu (WS)
- Model: WS-MP Series
- Capacity: 3,000 – 50,000 L/h (Customizable)
- Technology: HTST (High Temperature Short Time)
- Material: Sanitary SUS304 / SUS316L
- Heat Recovery: ≥ 90% (Regenerative Cooling)
- Control: PLC Automatic (Siemens/Allen-Bradley)
- Application: Milk, Juice, Beverage, Liquid Egg
- Certification: CE, ISO, FDA Standards
Weishu offers the Industrial Plate Pasteurizer, a high-performance HTST Pasteurization System engineered for the rigorous demands of modern food and beverage production. Designed as a Large Scale Pasteurization Plant, this system utilizes advanced Plate Heat Exchanger Pasteurizer technology to ensure microbial safety while preserving the sensory qualities of your product. Whether you are looking for a Continuous Plate Pasteurizer for dairy, juice, or liquid egg processing, our systems deliver unrivaled reliability and precision.
Technical Specifications
To meet the high-output requirements of global manufacturers, our Thermal Processing System (often referred to as a Flash Pasteurizer) is built with industrial-grade components. The PHE Pasteurizer architecture allows for modular expansion and easy maintenance.
| Parameter | Specification Details |
| Flow Rate | 5,000 L/h to 30,000+ L/h (Customizable) |
| Control System | Siemens/Allen-Bradley PLC Controlled Pasteurizer |
| Material | SUS304 or SUS316L Sanitary Grade Stainless Steel |
| Heat Recovery | Up to 90-95% via Regenerative Cooling |
| Components | Holding Tube Section, Balance Tank, and Automatic Divert Valve |
| Media | Hot water, Steam, or Chilled Water |
Features and Advantages
Our Energy-efficient HTST system for beverage production is defined by its ability to lower operational costs without compromising product integrity.
- Superior Thermal Efficiency: Utilizing high-theta plate geometries, our system maximizes heat transfer. The integration of Regenerative Cooling allows the incoming cold product to be pre-heated by the outgoing hot product, significantly reducing steam consumption.
- Precision Safety Mechanisms: Each unit features a specialized Holding Tube Section calculated to ensure the exact residence time required for legal pasteurization. If the temperature drops below the set point, the Automatic Divert Valve instantly reroutes the product back to the balance tank.
- Advanced Automation: As a fully PLC Controlled Pasteurizer, the system monitors temperature, pressure, and flow in real-time. Data logging capabilities ensure full traceability for food safety audits.
- Hygienic Design: This is a Sanitary grade plate pasteurizer for food processing, featuring mirror-polished surfaces and seamless integration with Industrial fruit juice plate pasteurizer with CIP system (Clean-in-Place) protocols.
Working Principle
The product enters the Sterilization Unit through a feed pump. It passes through the regeneration section of the Plate Heat Exchanger Pasteurizer, where it reaches the pasteurization temperature. It then enters the Holding Tube Section to ensure complete pathogen inactivation. After the holding period, the product is cooled via the Milk Cooler / Heater sections to the required filling temperature.
Applications
Weishu’s High-capacity milk pasteurization line for dairy plants is versatile enough to handle various viscosities and pulp contents:
- Dairy: Fluid milk, cream, and yogurt base.
- Beverages: Clear and pulpy fruit juices, iced teas, and functional drinks.
- Liquid Eggs: Precise temperature control for sensitive proteins.
Why Choose Weishu High-Capacity Plate Pasteurization Systems?
Selecting a Large Scale Pasteurization Plant is a critical capital investment. Weishu differentiates itself by focusing on the three pillars of high-volume production: Reliability, Efficiency, and Traceability.
- Scalable Engineering: Our Industrial Plate Pasteurizer is not just a scaled-up version of smaller units; it is specifically engineered to handle the high hydraulic loads of large-scale operations without compromising pressure stability.
- Minimized Operational Costs: We understand that the cost of a large-scale industrial pasteurization system includes long-term utility consumption. Our systems prioritize Thermal Efficiency, achieving up to 95% heat recovery, which translates to thousands of dollars saved in steam and cooling water annually.
- Built for Longevity: In a Continuous Plate Pasteurizer, downtime is costly. Weishu uses reinforced frame designs and high-fatigue-resistant plates to ensure your production line runs 24/7 with minimal intervention.
- Global Compliance: Every Sterilization Unit we manufacture meets international sanitary standards, ensuring your facility passes any food safety audit with ease.
FAQ
Q: Can the Weishu HTST system be integrated into existing lines?
A: Yes. Every Weishu Industrial Plate Pasteurizer is designed with flexible I/O ports for seamless integration with upstream tanks and downstream aseptic fillers.
Q: How does Weishu ensure the safety of the final product?
A: We utilize a fail-safe Automatic Divert Valve and high-precision sensors. If any parameter deviates from the safety threshold, the system prevents the product from reaching the packaging stage.
Q: What is the maintenance cycle for the Plate Heat Exchanger?
A: Thanks to our high-quality plates and CIP-compatible design, maintenance intervals are extended. Weishu provides a comprehensive spare parts kit and maintenance guide with every plant.