Industrial High-Pressure Homogenizer for Dairy & Food Processing (500L-1000L/H)
- Brand Name: WS
- Model Number: WS-GJZ Series
- Production Capacity: 500~10,000 L/h
- Contact Material: Food Grade SUS 304/316L Stainless Steel
- Cleaning Compatibility: Fully Supports CIP & SIP Online Cleaning
- Applications: Dairy, Yogurt, Plant-based Milk, and Beverage Processing
The Weishu Sanitary High-Pressure Homogenizer is a heavy-duty, industrial-grade solution engineered specifically for the rigorous demands of the global dairy and beverage sectors. Designed by Weishu, this equipment leverages precision fluid mechanics to achieve superior micronization and stable emulsification.
Built with uncompromising food safety standards, all fluid-contact parts are constructed from AISI 304 or 316L stainless steel, ensuring full compliance with international sanitary regulations. Whether you are processing high-viscosity yogurt or standardizing milk fat globules, the Weishu homogenizer delivers consistent particle size reduction, preventing phase separation and significantly enhancing the mouthfeel and shelf-life of your end products. It is the definitive choice for medium-to-large scale dairy plants seeking operational excellence and CIP (Clean-in-Place) compatibility.
Technical Parameters
| Parameter | Specification |
| Model Series | WS-Sanitary ProMax |
| Pressure | Up to 1000 Bar (100 MPa) |
| Capacity Range | 500 L/h – 10,000 L/h |
| Material | SUS304 / SUS316L Stainless Steel |
| Valve Type | Stellite / Tungsten Carbide (Optional) |
| Cooling System | Integrated Water Cooling |
| Compliance | CE, ISO9001, Sanitary Grade |
| Drive System | High-Efficiency ABB/Siemens Motor |
Features
- Unmatched Durability: Engineered with high-strength forged blocks and premium alloy valves, our machines are built for 24/7 continuous industrial operation with minimal wear.
- Superior Sanitary Design: Engineered for Full CIP/SIP Integration. The dead-zone-free design prevents bacterial growth, meeting the strictest hygiene protocols for food and beverage safety.
- Precision Pressure Control: Features a dual-stage homogenization system with high-accuracy manual or PLC-controlled pressure adjustment for repeatable product quality.
- Simplified Maintenance: Designed with a modular fluid end, allowing for rapid seal replacement and valve inspection, reducing downtime and total cost of ownership (TCO).
How It Works
The homogenization process occurs within the specialized homogenizing valve assembly. As the high-pressure pump forces the dairy product through a narrow, adjustable gap at extremely high velocities (up to 300 m/s), the product is subjected to three simultaneous physical forces:
- Shear: Intense friction between the fluid layers breaks down large globules.
- Turbulence: High-energy eddies disrupt the particles into the sub-micron range.
- Cavitation: The rapid pressure drop causes vapor bubbles to implode, further shattering the fat and protein clusters.
The result is a perfectly uniform, stable emulsion where the particle size is reduced to 0.1 – 2.0 microns, ensuring that your milk or yogurt remains consistent from the factory floor to the consumer’s table.
Application
The versatility of the Weishu Homogenizer makes it a cornerstone for various industrial fluid processes:
- Dairy Processing: Micronizing fat globules in liquid milk to prevent cream separation and improve whiteness.
- Yogurt Production: Enhancing the viscosity and structural protein network for a smoother, creamier texture without chemical additives.
- Plant-Based Beverages: Stabilizing soy, almond, and oat milks to eliminate sedimentation and “gritty” mouthfeel.
- Fruit Juice & Nectars: Breaking down pulp particles to prevent layering and ensuring uniform flavor distribution.
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